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HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling – Comecer

HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling – Comecer

The HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling is a fully automated GMP-compliant system designed for aseptic dispensing of vials and syringes. Compact, fast, and flexible, it can process different container formats or hybrid batches while ensuring total sterility and operator safety.

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  • Integrated automatic dispensing system inside the main chamber, with no visible mechanical components.
  • Fully cleanable aseptic area with quick format change between vials and syringes.
  • Large batch capacity, supporting up to 50 units per cycle.
  • Class A laminar airflow, cGMP compliant.
  • Lead shielding thickness: 75 mm or 100 mm.
  • High-speed operation: approximately one vial or syringe every 75 seconds.
  • HEPA H14 filtration in the main and pre-chambers, plus active carbon exhaust filters.
  • Integrated tests and monitoring:
    • Automatic leak test for main and pre-chambers
    • Semi-automatic Bubble Point Test for dispensing filters
    • Real-time pressure, temperature, humidity, and particle monitoring
  • Full GMP conformity, with continuous recording of critical parameters.
  • Illuminate™ MI platform for monitoring, traceability, and performance optimization.
  • Compact shielded design suitable for laboratories and production environments.
  • “Ghost” magnetic conveyor system for seamless vial and syringe transfer.
  • Optional features: ventilated waste compartment, H₂O₂ generator setup, Geiger-Müller radiation probe, DOP test connections.

The HELIOS system is designed for radiopharmaceutical production centers, laboratories, and hospitals working with sterile radioactive materials. It enables aseptic filling of homogeneous or mixed batches of vials and syringes at high throughput, ensuring reproducibility and safety.
Its compact shielded design allows installation in confined spaces, while the Illuminate™ MI platform uses real-time data to improve process performance, reduce downtime, and enhance product quality.

More Information about the Product or Applications

The HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling – Comecer represents the next generation of high-speed robotic isolators. Combining precision, speed, safety, and manufacturing intelligence, it stands as a benchmark solution for aseptic and radiopharmaceutical applications requiring complete process control.

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HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling – Comecer

HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling – Comecer

The HELIOS – High-Throughput Aseptic Isolator for Vials and Syringes Filling is a fully automated GMP-compliant system designed for aseptic dispensing of vials and syringes. Compact, fast, and flexible, it can process different container formats or hybrid batches while ensuring total sterility and operator safety.

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